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Hoof Armor PatentŪ
| United States Patent |
6,231,972 |
| Fryer |
May 15, 2001 |
Adhesive abrasion-resistant protective hoof coating
Abstract
Described is an adhesive abrasion-resistant protective coating for an
ungulate hoof comprising a rapid-setting epoxy resin with a curing agent with
the addition of aramid fibers and carbide particles for added strength and
abrasion resistance. The composition is flexible, has a hardness of about 85 on
a Shore D scale and is very abrasion resistant. The composition is used to
protect ungulate hooves from abrasion without the need for nails or other
fastening devices. Also described is the use to create traction enhancing
features, and to fill cracks in the hoof wall.
| Inventors: |
Fryer; David Thomas (240 W. Race St.,
Fleetwood, PA 19522) |
| Appl. No.: |
389614 |
| Filed: |
September 3, 1999 |
| Current U.S. Class: |
428/343; 428/413;
604/60; 604/61 |
| Intern'l Class: |
B32B 015/04; B32B 007/12 |
| Field of Search: |
428/343,413 604/60,61 |
References Cited [Referenced
By]
U.S. Patent Documents
| 3118449 |
Jan., 1964 |
Bane |
128/336. |
| 3682179 |
Aug., 1972 |
Firth et al. |
128/82. |
| 4182340 |
Jan., 1980 |
Spencer |
128/336. |
| 5681350 |
Oct., 1997 |
Stovall |
606/212. |
| 5699861 |
Dec., 1997 |
Sigafoos |
168/17. |
Primary Examiner: Foelak; Morton
Claims
What is claimed is:
1. A protective coating for an ungulate hoof comprising an abrasive-resistant
adhesive applied to the underside, or ground-contacting, surface of said hoof
for the purpose of furnishing protection against abrasion and wear from the
ground surface.
2. the protective coating of claim 1 wherein said abrasive-resistant adhesive
coating is comprised of an epoxy resin and a curing agent.
3. the protective coating of claim 1 further including aramid fibers as a
thixotropic and strengthening agent.
4. the protective coating of claim 1 further including carbide particles for
increased abrasion resistance and traction.
5. the protective coating in of claim 1 wherein the coating is used to form
additional features comprising toe grabs, heel caulks, and built-up heels.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates in general to animal husbandry and in particular
to a protective coating for an ungulate hoof.
2. The Description of Prior Art
The practice of furnishing hoof protection for horses dates back approximately
5,000 years, while protection for other draft animals such as oxen dates back
even further. The ancient Egyptians used woven grass and reeds tied to the
hooves. The early Greeks, Romans and Celts used a "hipposandal" which
was a leather sandal to which was attached a bronze, and later, an iron sole
held on with leather straps. The first evidence of iron horseshoes and ox or
goat shoes fastened with nails can be traced to the 5.sup.th or 6.sup.th century
B.C. Basically, this method of installing protective footwear on animals has
remained virtually unchanged to this day.
The development of modem adhesives has created new opportunities in horseshoe
practices. Jones, et.al. (U.S. Pat. No. 4,496,002) and Rose (U.S. Pat. No.
4,972,909) describe an ethylene polymer horseshoe fastened with nails, while
Ford (U.S. Pat. No. 4,513,824) used screws to fasten plastic horseshoes. Klimko
(U.S. Pat. No. 5,048,614) improved the wear capabilities of plastic shoes with
metal reinforcing inserts. These horseshoes, while utilizing more modem
technology, are still held on by nails which can become loose and allow the shoe
to come off, often tearing the hoof wall in doing so.
Several patents have described the use of modern adhesives to install plastic
shoes. Tovim (U.S. Pat. No. 4,346,762), Cameron (U.S. Pat. No. 4,690,222),
Stubbe (U.S. Pat. No. 4,819,731), Thoman (U.S. Pat. No. 4,892,150), Igrow (U.S.
Pat. No. 5,129,461), Dallmer (U.S. Pat. No. 5,148,872), Constantino, et. al.
(U.S. Pat. No. 5,692,569) and Sigafoos (U.S. Pat. No. 5,638,905 and 5,699,861)
all describe a series of tabs or sheet projecting upwards from a shoe which are
adhered to the dorsal hoof wall surface. Schaffer (U.S. Pat. No. 5,213,163)
describes an L-beam cross-section polyurethane shoe which is hot-attached with
adhesive.
Two variations are described, one by Tennant (U.S. Pat. No. 4,765,411) in which
an ultraviolet cured acrylic horseshoe is formed in a prefabricated mold. Sergei
(U.S. Pat. No. 5,129,461) described a plastic horseshoe with an upper edge,
which could be shrink-fitted by the application of heat.
All of these developments however still comprise the installation of a solid
horseshoe. These shoes all can become loose, come off and, in many cases, cause
damage to the horse's hoof where they were attached by breaking off pieces of
hoof wall. This is a very prevalent cause of lameness in horses.
Excessive hoof wear in domesticated ungulates due to a lack of hoof protection
can cause lameness which in turn can be a cause of loss in milk production in
cows, sheep and goats; and unnecessary premature loss of life in other
livestock. Zoo animals also need hoof protection due to the concrete or
hard-packed surfaces of their enclosures.
BRIEF SUMMARY OF THE INVENTION
My protective hoof coating is a rapid-setting adhesive formula which, when
easily applied to the ground contacting surface of an unshod ungulate (any
hoofed animal), furnishes a flexible, abrasive-resistant, protective surface to
minimize hoof wear. The coating also furnishes a traction-enhancing surface to
assist the animal's travel on slippery ground surfaces. The coating can be used
to furnish traction assisting features and also to fill in broken areas of the
hoof wall.
Excessive hoof wear from moving over abrasive surfaces without hoof protection
can cause lameness in any hoofed animal, particularly domesticated ones.
Previously, in order to furnish hoof protection it was required to fasten that
protection (metal or plastic shoes) mechanically by nails or glue which could
itself cause damage to the hoof. By making holes upon installation, or by the
shoe coming off and breaking the hoof wall, or in removal of the shoe the hoof
wall is damaged and weakened. An advantage of the present invention is that it
is itself an adhesive and will not damage the hoof in those ways. The present
invention entails no shoe to come off and no nails to weaken the hoof.
The principle object of the present invention is to create a protective coating
on the ground-contacting portion of an ungulate hoof. Another object of the
present invention is to create a non-slip surface suitable to whatever surface
on which the animal is expected to travel. Another object of the present
invention is to allow the capability to create traditional corrective and
traction devices such as toe grabs, heel caulks, wedge heels or any additional
features found necessary to the function of a protective shoe. Another object of
the present invention is to fill broken areas of the hoof wall. The features and
advantages of the present invention will become apparent from the following
detailed description of the invention.
DETAILED DESCRIPTION OF THE INVENTION
The preferred embodiment of the present invention follows the correct
preparation of the hoof by one skilled in the art of hoofcare. The hoof wall
must be trimmed and leveled to the proper angles nonnally used to prepare the
hoof to the correct shape depending on which endeavor for which the animal is
expected to be used (i.e. racing, driving, junping, gaming, shows, etc.)
Following trimming, the hoof must be prepared for the adhesive. The hoof surface
should be roughened either with a rasp or sandpaper wherever the adhesive will
be applied. The surface must be clean, dry and free of oils or solvent residue.
The surface to be coated should be cleaned using denatured alcohol or water.
This can then be dried with a heat gun set on about 250 degrees Fahrenheit. The
heat will also warm the hoof, opening the pores for better wetting of the
surface by the adhesive.
The preferred composite to be applied to the hoof is a fast-cure epoxy resin
formulation. The resin formulation selected is a hard (about 85 Shore D
hardness) abrasive-resistant coating resin with an additive resin for
flexibility. To this resin formulation is added thixotropic fibers such as
aramid fibers as filler and for increased tensile strength. Fine grit (about 200
grit) abrasive-resistant particles, such as silicone carbide, are added for
increased traction and abrasion resistance. A rapid-setting curing agent is used
due to the limited allowable time the animal can hold its foot up. The mixture
is held in a two-part cartridge dispenser with resin in one side and curing
agent in the other with the fiber and particle additives in both sides or either
side. The mixture is dispensed using a static mixing nozzle which thoroughly
combines the components prior to application.
While the hoof is held upside down the protective composite is applied in a
thin, even layer. The hoof should be coated from the outside edge of the hoof
wall to the inside of the hoof wall on the ground-contacting surface of the
hoof. A protective coating can also be applied to the sole on any ungulate. In
addition, the protective composite can be applied with a brush to fill
previously broken or chipped areas of the upper or dorsal hoof. The hoof should
be cured in that elevated position with a heat gun set on about 250 degrees
Fahrenheit in about a minute or until it is no longer tacky to the touch.
Additional heat application time will accelerate the final cure. If at this time
additional thicknesses are desired the protective composite can be reapplied
over the thin layer. If the hoof has been set down on the ground and becomes
dirty or contaminated, the applied protective layer can be cleaned with
denatured alcohol before further applications. Such features as toe grabs or
heel caulks, applied as additional thicker layers can be added easier and more
securely on top of a preliminary thin layer. Alternatively, if more traction is
required, coarser grit (about 20 grit) particles can be applied to the surface
of the adhesive, or the hoof can be set down in a pile of the coarser particles
until cured.
Removal of the protective hoof coating involves simply trimming above the
coating when the hoof grows out; a routine procedure of the hoof maintenance
program. The coating can then be replaced.
While the above description contains detailed specifications and instructions,
these should not be construed as limitations on the scope of the invention, but
rather as an exemplification of one preferred embodiment thereof. Many other
variations are possible, such as different adhesive formulations or different
methods of application such as aerosol spray. Accordingly, the scope of the
invention should be determined not by the embodiment illustrated, but by the
appended claims and their legal equivalents.
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